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MISTRAS Group
Data Management

Inspection Data Management Services & Software


PCMS Pipeline Integrity
PCMS Consequence Category

MISTRAS Group offers comprehensive data management capabilities to seamlessly streamline the organization, analysis, and storage of your inspection and integrity data.

Refineries, manufacturing plants, and petrochemical and other process plants have mountains of data available to them. Every asset within a plant – every valve, stretch of piping, tank, vessel, and every individual component that’s used to construct them – has previous inspection reports, installation and replacement dates, fitness-for-services (FFS)) assessments, and a multitude of other data tied to it.

It is crucial for plant executives, operators, and maintenance personnel to have easy and effective access to this information, in order to make the most informed maintenance decisions to keep a plant, its personnel, and the environment safe.

That process starts with effective data management.

MISTRAS assists our clients across the process industries with inputting, maintaining, and reaping value out of smart and efficient data management processes.

A highly functioning data management system allows your plant to optimize its processes, expanding insights to both increase production and cut costs. Storing, organizing, and analyzing data and mechanical integrity information about your equipment helps you improve your asset management and streamline decision making.

This process starts at the very beginning of a plant’s existence, where MISTRAS helps our clients established data management infrastructure and processes. We also help clients with existing operations to modify and optimize their data management systems in accordance with industry-best practices.

Plant Condition Management Software (PCMS®)

MISTRAS’ Plant Condition Management Software (PCMS®) is an industry-leading inspection database management software (IDMS) that centralizes inspection and mechanical integrity (MI) data for refineries, process plants, and pipelines.

PCMS stores, organizes, and analyzes MI information from all of an organization’s facilities and equipment, and it links that information across any technology platform, as it offers full functionality on mobile phones, tablets, and computers.

PCMS offers site-level metrics where it stores and analyzes inspection and MI data for all assets within an individual facility. It’s also capable of performing enterprise-level data management, housing all of an organizations inspection data across multiple facilities and providing integrated metrics that tell your company’s data story.

MISTRAS’ PCMS data management capabilities encompass applications such as:
  • Complete Asset Tracking & Analysis
  • Corporate & Site-Level Business Analytics
  • Integrated Risk-Based Inspection (RBI)
  • Comprehensive Inspection Tracking & Analysis
  • Inspection & Turnaround Planning
  • Corrosion Analysis & Trending
  • Safety Relief Valve Management

Inspection Planning and Execution Go Mobile with MISTRAS Digital

Not only does PCMS have mobile phone and tablet compatibility, MISTRAS also offers a state-of-the-art mobile application: MISTRAS Digital.

MISTRAS Digital centralizes inspection program data and tracks real-time Key Performance Indicators (KPIs) to deliver unmatched quality, time, and cost efficiencies. It is ideal for executing one of our special emphasis programs, such as corrosion under insulation (CUI) or sulfidation.

Our team inputs current operator data into the app and establishes the scope of work for the program, then risk-ranks equipment and determines inspection priorities. After any necessary inspection and maintenance work is completed, findings are entered into the app, providing plant operators with real-time procedure descriptions, test results and recommendations.


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